With the development of the market, the welding process requirements and efficiency in various industries are gradually increasing. However, due to the working environment
Poor quality and high labor intensity make it increasingly difficult to recruit welding technicians, resulting in higher costs for hiring welders. Urgent need for lightweight, convenient, and highly efficient machinery to replace manual work. This intelligent pipeline all position automatic welding machine adopts the method of fixed pipes and autonomous crawling of welding carts to achieve full position automatic welding of pipelines (5G welding). The welding process adopts high-efficiency and low-cost CO2 gas shielded welding (GMAW), and the welding wire can be solid core welding wire or flux core welding wire, making the entire welding more rational and the operation more user-friendly.
The pipeline all position automatic welding machine is widely used in various industries such as petroleum, petrochemical, chemical, thermal, natural gas, marine engineering, municipal water pipe heating, etc. The machine models are divided into rail type and trackless type. The trackless type uses magnetic adsorption to attach to the pipeline, and automatically crawls along the welding path during welding. Installation, use, and disassembly are completed quickly and conveniently; The rail type is mainly used for welding stainless steel or pipelines that cannot be magnetically adsorbed, and the rail specifications are customized according to welding needs.
- Equipment working mode and advantages:
The welding car is magnetically attached to the pipeline, and through preset parameters, the handheld remote control adjusts the welding parameters to control the welding car to automatically weld on the pipeline.
Advantages of full position pipeline welding: Wireless remote control, program can be preset or welding parameters can be set at any time on the remote control, and the parameters can be stored for later use. During welding, the welding position is automatically recognized, and the equipment itself has a directional sensor that can automatically identify the welding angle. The machine can match appropriate current and voltage as well as walking or swinging parameters according to different positions between 1 and 12 points. Easy to operate.
The flaw detection can reach X-ray level one.
3. Equipment features:
Adopting the method of fixed pipes and walking welding carts to achieve automatic welding of pipes in all positions (5G welding), the welding process adopts
Efficient and low-cost carbon dioxide gas or mixed gas protection (80% argon+20% carbon dioxide). 4. Performance advantages:
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- Applicable working conditions: Various on-site welding joints for long-distance pipelines, thermal pipelines, buried pipelines, or process pipelines.
- Welding materials: carbon steel, stainless steel, alloy steel, low-temperature steel, etc
- Applicable welds: pipe diameter Φ Pipelines with a wall thickness greater than 5mm and over 150mm are suitable, and thick walled pipes can be welded using multiple layers and passes.
- Welding cart: designed to be lightweight and easy to carry, using permanent magnet adsorption, especially suitable for all position welding of pipelines on construction sites.
- Wireless remote control: Wireless remote control presets welding parameters, which can be adjusted in real-time according to the working conditions during welding work. The operation is simple and the labor intensity is low.
- Welding efficiency: fast speed, high production efficiency, and can be improved by about 3-4 times compared to manual arc welding.
- Welding quality: The weld seam is aesthetically pleasing in shape, without any porosity, slag inclusion, or lack of fusion. The welding quality is good, with a pass rate of over 97% for radiographic secondary inspection and nearly 100% for ultrasonic inspection. Meet the requirements of pressure testing or mechanical performance testing such as impact, tension, and bending.
Product Structure Introduction
The pipeline full-position automatic welding machine consists of a control system, a welding carriage, a welding power supply, a wire feeder device, a special welding gun and other parts.
Welding styles: pipe-pipe girth welding, pipe-elbow, pipe-flange, horizontal and vertical welding of tanks, horizontal welding of pipe piles, etc.
The magnetic car magnetic adsorption of the welding car is adsorbed on the pipeline. Through preset parameters, the welding parameter is used to control the welding parameter to control the welding car automatically welded on the pipeline.
Advantages of full -position pipeline welding: wireless remote control, program can be preset or at any time, the welding parameters can be set at any time, and the parameters are stored for later calls. Automatically identify the welding position during welding. The equipment itself has a orientation sensor, which can automatically identify the welding angle. The machine can match the appropriate current voltage and walk or swing parameters according to different positions at 1 and 12 points. easy to use.
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| working voltage |
Rated voltage DC12-35V, typical DC24, rated power: < 100W |
| External dimensions of walking trolley |
300 * 220 * 200 |
| Current control range |
Greater than or equal to 80A but less than 500A |
| Voltage control range |
16V-35V |
| Pendulum speed |
0-100 continuously adjustable |
| Swing width |
2mm-30mm continuously adjustable |
| Left timing/Right timing |
0-2s continuously adjustable |
| welding speed |
0-99 (0-750) mm/min, stepless speed regulation |
| Applicable pipe diameter |
DN150mm and above |
| Applicable wall thickness |
5-50mm |
| Applicable materials |
Carbon steel, stainless steel, alloy steel, low-temperature steel, etc. (Stainless steel customizable track) |
| Applicable welds |
Various pipe section welds, such as pipe pipe welds, pipe elbow welds, and pipe flange welds |
| Welding wire( φ Mm) |
DN 1.0mm-1.2mm |
1.Is your company a trading one or a factory?
Factory and trade (we have our own factory site.)
2.How long have your company run on horse carriage?
More than 10 years experience on horse carriage.
3.Which payment terms are you accepted?
T/T
4.When to deliver the goods after the order is placed?
It depends on the quantity of the products. Generally we can arrange shipment after 15 to 20 days.
5. Does your company accept customization?
We have excellent design team, and we accept OEM.
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